2 wave guardrail plate forming machine 3 - 12 m / min cold bending
Decription:
Our machine can manufacture many kinds of highway guardrails, the
panels which producted by the machine have a high quality, and the
finished floor decks are used for constructing buildings, protect
buildings against shaking. It's convinient to operate and has a
good design, advanced technology and resonable price. We can customize special type,the quality of machine can be
guaranteed.
Machine composition:
| No. | Mchine composition | Quantity |
| 1 | 3T Hydraulic decoiler | 1 set |
| 2 | Leveling device | 1 set |
| 3 | Punching device | 2 sets |
| 4 | Hydraulic Pre-cutting Device | 1 set |
| 5 | Main roll forming machine | 1 set |
| 6 | Hydraulic cutting device | 1 set |
| 7 | Hydraulic station | 1 set |
| 8 | PLC Control System | 1 set |
| 9 | Product table | 1 set |
Working flow:
Technical Parameter:1 .Punching Machine1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity
is 8 tons. The inner diameter of the roll material is about 500 to
600mm, the maximum diameter of steel coil is 1800mm. Clamp motor
power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer,
its speed ratio is 31:5.2 .Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll
leveling. Leveling roller diameter is 110mm. The leveling machine
before and after has vertical guide roll. Feed inlet port equipped
with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw,
6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200
arrester brake.
Adopt YL32-315 four-column hydraulic punching machine, and
hydraulic station motor power is 22kw. One set of two waves
guardrail plates punching cutting die, design and process mainly
according to users' design drawings. The material of mold inserts
and plunger chip is Cr12MoV alloy steel. The punching machine
before and after equipped with adjustable guide roll. (guide roll
material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped
with a set of spare blade and plunger chip.
3 . rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer,
hand-turn compressing
4 . Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy < ±3.0mm
5 . Main Forming Engine
This unit includes 11 molding processes with independent open arch
structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength
and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ;
universal transmission shaft between the roller shafts, and the
universal transmission shaft type is140-275. Use 1.5 inch dual
chain drive between the speed reducer.
6 . Forming Mold
A set of two wave guardrail plate roll forming die, designed and
processed according to the national standard. The material is
GCr15, and the overall quenching hardness is HRC58°~ 62°.
7 . material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.
8 .Control System
Common control system. Can manually and automatically control the
harmony of various parts of of the whole production line.
9 .Others
The equipment total power is 78.9kw, with 30000mm * 4000mm length *
width. The maximum rolling height is 85mm, the maximum rolling
thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min.
Structural materials of welding machine seat must meet the
requirements, welding must be up to the national standard .
Equipment after rust cleaning should be firstly coated with steel
special anti-rust paint comprehensively covering, and then coated
with high quality topcoat. The rotating part should be divided by
warning color.
Why choose us?
1 .We can make and design all kinds of roll forming machine
according to customer's requests.
2 .This is a very perfect and durable equipment.
3 .This kind of machine has the best quality and the best price. It
has accurate measurement and easy operating.
4 .We can design and manufacture the special type machine according
to the customers' requirement and we could provide technical
guiding, production, installation, debugging and maintenance
service to all customers.
5 . Our product has been exported to many regions and won high
reputation because of the high quality and reasonable price.
Welcome to contact us with any details. We are glad to answer your
questions.
